Top 10 Spray Drying System Manufacturers in 2025

1. GEA Group

2. SPX FLOW

3. BÜCHI Labortechnik

4. European SprayDry Technologies (ESDT)

5. Dedert Corporation

6. Tetra Pak

7. Shandong Tianli Drying Technology

8. Freund-Vector Corporation

9. G. Larsson Starch Technology

10. SiccaDania

Selecting the right spray drying system drives market growth and boosts production efficiency. Suppliers and manufacturers that lead the market offer advanced spray drying systems, which can improve energy efficiency by up to 40%. The best spray dryer manufacturers stand out for their technology, broad product range, strong global presence, excellent customer support, and reputation. Matching each manufacturer’s strengths to specific production efficiency needs ensures higher product quality and better market performance.

Key Takeaways

• Top spray drying manufacturers lead with advanced technology that boosts energy efficiency and product quality.

• A wide product range and strong global support help companies find the right spray drying system for their needs.

• Choosing the right system depends on matching technology, budget, and after-sales service to specific production goals.

• Spray drying plays a key role in food, pharmazeutisch, and chemical industries by improving product stability and performance.

• Regular maintenance and safety checks ensure long-term efficiency and protect investments in spray drying equipment.

Selection Criteria

Technology

Manufacturers earn top rankings by investing in advanced technology for spray drying equipment. Automation and digitalization now drive the spray drying process, improving efficiency and control. Leading companies use automation, control systems, and heat transfer technology to deliver reliable results. Many systems include HEPA filtration, temperature control, and moisture sensors. These features help monitor quality and reduce errors. Real-time monitoring and advanced control strategies, such as feed-forward and feedback loops, support consistent product quality. Operator training and preventive maintenance programs further reduce mechanical issues. Companies that offer energy-efficient design and sustainable processing solutions stand out in the market.

Product Range

A diverse product range signals a manufacturer’s ability to meet different industry needs. Top suppliers provide spray drying equipment for laboratory, pilot, and full production scales. Their equipment serves the Pharmaindustrie, food and beverage, and biotechnology sectors. This diversity allows customers to find the right solution for their specific application. Market data shows that leading brands offer equipment for various regions and industries, with detailed benchmarking and market share analysis. This broad product range ensures that spray drying services can support both small-scale research and large-scale manufacturing.

Unterstützung

Strong support services set the best manufacturers apart. Companies with global reach offer spray drying services such as training, spare-parts logistics, and performance audits. Technical certifications and remote service platforms strengthen after-sales networks and boost customer loyalty. Partnerships with research institutions help bring new technologies to market quickly. Manufacturers with robust spray drying services ensure supply chain resilience and compliance with international standards. Their commitment to safety, certifications, and reputation makes them reliable partners for customers worldwide.

Leading Spray Dryer Manufacturers

GEA Group

GEA Group stands as a global leader among spray dryer manufacturers. The company offers a wide range of Sprühtrocknungsausrüstung, including the NIRO Minor and NIRO Mobile Minor systems. These systems support laboratory, pilot, and industrial-scale production. GEA’s technology enables precise control over drying parameters, which helps optimize yield and powder quality. For example, the NIRO Minor system has demonstrated high efficiency in plant-based beverage drying, achieving yields up to 59.2% with process modifications like dehumidified air spray drying. GEA’s equipment allows users to adjust process conditions to produce powders with specific physical properties. This flexibility makes GEA a preferred choice for food, beverage, and pharmaceutical applications. The company’s global presence and commitment to innovation ensure reliable support for suppliers and manufacturers worldwide.

SPX FLOW

SPX FLOW ranks as a top supplier of spray drying systems, with a strong presence in the Americas, Europe, and Asia. The company’s product line includes advanced spray drying equipment designed for high efficiency and sustainability. SPX FLOW has expanded its market position through strategic acquisitions, such as the purchase of GEA Group’s industrial drying business in 2023. The company reports regional revenue growth of 20–25%, reflecting strong demand for its equipment. SPX FLOW focuses on integrating IIoT solutions, which help meet regulatory requirements in regions like Saudi Arabia and Malaysia. The company’s commitment to sustainability and energy efficiency gives it a competitive edge. SPX FLOW’s spray drying equipment serves the food, beverage, pharmazeutisch, and chemical industries, making it a versatile choice for many applications.

• SPX FLOW is a key player in the industrial dryer market.

• The company focuses on sustainability and energy efficiency.

• Market growth is driven by demand in food, beverage, pharmazeutisch, and chemical sectors.

• The company’s IIoT-enabled systems address new regulatory mandates.

BÜCHI Labortechnik

BÜCHI Labortechnik specializes in laboratory-scale spray drying equipment. The company’s Mini Spray Dryer B-290 and Nano Spray Dryer B-90 are widely used in research and development. BÜCHI’s equipment stands out for its ability to produce high-quality pharmaceutical powders with enhanced solubility and bioavailability. Der B-290 system improves drug solubility and oral bioavailability, while the B-90 enables production of small particles from minimal samples with high yields. BÜCHI’s patented technology ensures reproducible and scalable processes, which reduces R&D costs. The equipment delivers narrow particle size distributions and good flowability, making it ideal for pharmaceutical and biotechnology applications.

European SprayDry Technologies (ESDT)

European SprayDry Technologies (ESDT) provides custom spray drying equipment for a variety of industries. The company designs systems for food, dairy, Chemikalie, and pharmaceutical applications. ESDT’s equipment supports both pilot and full-scale production. The company’s strength lies in its ability to tailor solutions to specific customer needs. ESDT offers robust after-sales support, including training and maintenance services. The company’s focus on flexibility and customer service makes it a trusted partner for suppliers seeking specialized spray drying solutions.

Dedert Corporation

Dedert Corporation is known for its innovative spray drying systems and energy-efficient designs. The company offers a range of equipment for food, Chemikalie, and environmental applications. Dedert’s systems feature advanced atomization technology, which improves drying efficiency and product quality. The company invests in research and development to enhance process control and reduce energy consumption. Dedert’s global service network ensures reliable support for customers. The company’s equipment is suitable for applications requiring high throughput and consistent powder characteristics.

Tetra Pak

Tetra Pak is a leading supplier of spray drying equipment for the food and dairy industries. The company’s Powder Plant Booster™ uses advanced process control technologies, such as Model Predictive Control and Pavilion8 software. These technologies improve throughput by up to 9% and reduce energy consumption per unit by up to 9%. Tetra Pak’s systems also reduce product quality variability by up to 60% and off-spec product by up to 75%. The company’s focus on automation and process optimization helps manufacturers achieve consistent product quality and lower operational costs.

Tetra Pak’s equipment is widely used in milk powder, infant formula, and nutritional product manufacturing.

Shandong Tianli Drying Technology

Shandong Tianli Drying Technology has gained recognition for its high-efficiency spray drying equipment. The company received the 2024 Technology Progress Award First Prize from the Shandong Equipment Manufacturing Association for its closed-loop circulating drying device. This system achieves a thermal efficiency of 81.62% and reduces exhaust emissions to just 1% compared to conventional technology. Shandong Tianli’s equipment is used in new energy materials, high-performance materials, Chemikalie, and petrochemical industries. The company’s focus on energy savings and emission reduction makes it a strong competitor in the global market.

Freund-Vector Corporation

Freund-Vector Corporation specializes in spray drying equipment for the pharmaceutical and nutraceutical industries. The company’s systems support granulation, coating, and drying processes. Freund-Vector’s equipment features precise control over particle size and moisture content, which ensures consistent powder quality. The company offers both laboratory and production-scale solutions. Freund-Vector’s commitment to innovation and customer support makes it a reliable partner for manufacturers seeking advanced spray drying technology.

G. Larsson Starch Technology

G. Larsson Starch Technology focuses on spray drying equipment for the starch and food processing industries. The company’s systems are designed for high efficiency and product consistency. G. Larsson’s equipment supports the production of starch-based powders and other food ingredients. The company’s expertise in process engineering helps customers achieve optimal drying performance. G. Larsson’s global service network provides technical support and maintenance, ensuring reliable operation for suppliers and manufacturers.

SiccaDania

SiccaDania offers a comprehensive range of spray drying equipment for the dairy, Essen, and biotechnology sectors. The company’s systems are known for their modular design and scalability. SiccaDania’s equipment supports both pilot and full-scale production, making it suitable for a wide range of applications. The company emphasizes energy efficiency and process flexibility. SiccaDania’s after-sales services include training, spare parts, and technical support. The company’s focus on customer satisfaction and innovation positions it as a leading supplier in the spray drying industry.

The global spray drying equipment market reached USD 3.36 billion in 2024 and is projected to grow to USD 5.0 billion by 2035, with a CAGR of 3.69%. Leading companies such as SPX FLOW, GEA Group, and Tetra Pak drive this growth through technological advancements, strategic acquisitions, and a focus on sustainability. The food and beverage, pharmazeutisch, and chemical sectors remain the primary drivers of market expansion.

Spray Drying Systems Comparison

Features

The top spray drying systems from leading manufacturers offer a range of features that help users achieve high-quality results. Each company designs its spray drying equipment to meet specific industry needs. The table below compares key features across the top brands:

Notiz: Customization and support levels can affect how well spray drying systems fit unique production needs.

Pros and Cons

Each manufacturer’s spray drying equipment has strengths and weaknesses. The following list highlights the main advantages and disadvantages:

• GEA Group:
  ✅ Zuverlässig, advanced automation
  ❌ Higher initial investment

• SPX FLOW:
  ✅ Strong IIoT features
  ❌ Limited customization for niche uses

• BÜCHI Labortechnik:
  ✅ Excellent for lab-scale R&D
  ❌ Not ideal for large-scale production

• ESDT:
  ✅ Highly customizable solutions
  ❌ Smaller global presence

• Dedert Corporation:
  ✅ Focus on energy savings
  ❌ Fewer options for small-scale users

• Tetra Pak:
  ✅ Optimized for dairy and food
  ❌ Less flexibility for other sectors

• Shandong Tianli:
  ✅ Award-winning energy efficiency
  ❌ Support mainly in Asia

• Freund-Vector:
  ✅ Strong pharmaceutical expertise
  ❌ Limited outside pharma sector

• G. Larsson:
  ✅ Starch and food specialization
  ❌ Narrower application range

• SiccaDania:
  ✅ Modular, scalable equipment
  ❌ Newer brand, less global reach

Spray drying systems differ in technology, customization, and support. Users should match their needs with the right spray drying equipment to get the best results.

Choosing a Spray Drying System

Application Needs

Selecting the right spray drying system starts with understanding the product and industry requirements. Each application has unique needs for powder quality, moisture content, and particle size. Companies should look for spray drying services that offer:

• Real-time monitoring with sensors for temperature, humidity, and airflow

• Advanced atomization technologies for uniform product quality

• Dynamic airflow control using variable-speed fans

• Regular maintenance and scheduled inspections to prevent downtime

• Energy efficiency measures such as heat recovery and insulation

Production efficiency improves when the system matches the production volume and product specifications. Companies that use spray drying services with advanced control systems can optimize inlet and outlet temperatures. This approach maximizes drying efficiency and prevents product degradation. Reliable uptime and consistent quality depend on both technology and support.

Budget and ROI

Budget analysis plays a key role in choosing a spray drying system. Companies should compare capital costs, operating expenses, and maintenance fees. Spray drying services often provide long-term savings. For example, some systems offer 20-30% lower total costs over a 35-year plant life compared to traditional wet limestone scrubbers. Energy savings come from reduced pumping and the elimination of flue gas reheating. Site-specific factors and technology maturity also affect cost-effectiveness. Companies should consider waste disposal costs and reagent availability. Long-term ROI depends on estimated cost savings, energy use, and the reliability of spray drying services.

After-Sales Service

After-sales service ensures the spray drying system continues to deliver high production efficiency. Leading spray drying services include:

• Comprehensive maintenance and support to minimize downtime

• Quick access to spare parts for fast repairs

• Automation and control systems for predictive maintenance

• Training programs for operators

Companies that invest in strong after-sales support protect their equipment and maintain high production efficiency. Reliable spray drying services help companies adapt to changing production needs and industry standards.

Spray Drying Equipment Applications

Food and Beverage

Spray drying plays a vital role in the food and beverage industry. Companies use this technology to turn liquid ingredients into powder. This process helps preserve flavor, color, and nutrients. Food manufacturers rely on spray drying for products like milk powder, instant coffee, and fruit juice powders. Beverage companies use spray drying to create soluble drink mixes and flavorings. The technology supports food ingredient processing by producing stable powders that dissolve quickly in water. Spray drying also helps extend shelf life and reduce transportation costs. Many food and beverage producers choose spray drying because it delivers consistent quality and meets strict safety standards. The process supports both large-scale food production and specialty ingredient development.

Pharmaceuticals

The pharmaceutical industry depends on spray drying for precise powder processing. Manufacturers use spray drying to convert active pharmaceutical ingredients into powder form. This method improves the solubility and bioavailability of drugs. Pharmaceutical companies often select spray drying to produce inhalable medicines, oral tablets, and controlled-release formulations. The technology allows for accurate control of particle size and moisture content. Spray drying also helps protect sensitive pharmaceutical compounds during processing. Many pharmaceutical products require strict quality control, and spray drying systems deliver the consistency needed for regulatory approval. The pharmaceutical sector values spray drying for its ability to handle a wide range of pharmaceutical compounds and formulations.

Spray drying supports the development of new pharmaceutical products by enabling rapid scale-up from laboratory to production.

Chemicals

Spray drying technology offers many benefits in the chemical industry. Companies use spray drying to create microcapsules, catalysts, and specialty chemicals. The process produces powders with low moisture content and high bulk density, which improves storage and handling. The table below compares spray drying with freeze drying for chemical processing:

Spray drying creates powders that are easy to store and transport. Chemical companies value this method for its speed and ability to produce high-quality products. The process supports the production of stable microcapsules and specialty chemicals for many industrial uses.

Top spray dryer manufacturers stand out through advanced technology, strong support, and specialized product ranges. Companies should match system features to project needs for the best results in a growing market. Regular safety checks, hygienic design, and precise process monitoring help maintain high standards.

• Always test safety systems and monitor dust levels.

• Ensure equipment meets strict hygienic standards and supports easy cleaning.

• Use reliable instruments to optimize drying and improve product quality.
  Careful selection and ongoing maintenance protect investments and support long-term market success. For tailored solutions, reach out to manufacturers for detailed consultations.

FAQ

What is spray drying used for?

Spray drying turns liquids into powders. Companies use it in food, pharmaceuticals, and chemicals. This process helps preserve products, improve shelf life, and make powders easy to store and transport.

How do companies choose the right spray dryer manufacturer?

They look at technology, product range, support, and reputation. Companies match their needs with the strengths of each manufacturer. They also check for certifications and after-sales service.

What are the main benefits of spray drying systems?

Spray drying systems offer fast drying, consistent powder quality, and energy efficiency. These systems help companies save costs and improve product safety. Many systems also support easy cleaning and maintenance.

How often should spray drying equipment be maintained?

Manufacturers recommend regular maintenance. Most companies schedule checks every few months. Routine inspections help prevent breakdowns and keep the system running smoothly.

Can spray drying systems handle sensitive products?

Ja. Many spray drying systems use advanced controls to protect sensitive ingredients. These systems keep temperature and moisture levels stable, which helps preserve product quality.